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U.S. Food SafetyAGS-16-036

U.S. Juice HACCP Management System (21 CFR 120)

U.S. Juice HACCP Management System (21 CFR 120)

An editable juice HACCP documentation system for U.S. juice processors, packers and beverage makers, built around 21 CFR Part 120.

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297 ready-to-use documents 294 Word · 3 Excel · plus the AGS license · 2 support files

By document type

Total 297
CategoryFiles
Manuals5
Policies4
Procedures & SOPs22
Plans & Programmes32
Forms & Records91
Checklists & Audit Tools32
Registers, Logs & Matrices15
Job Descriptions & Organisation2
Training & Awareness5
Guides & Work Instructions26
Tools & Workbooks1
Other Documents62

Key documents

ReferenceDocumentFormat
JH-HACCP-001Juice HACCP Manual Word
JH-HACCP-003Juice HACCP Plan Development Procedure — Master Plan Template Word
JH-PHV-001Juice Pathogen Reduction 5-Log Validation Module Word
JH-PST-012Juice Pasteurization Operating Procedure (HTST) Word
JH-HA-002Juice Hazard Analysis Worksheet (Blank Template) Word
JH-XLS-002Juice HACCP Plan Worksheets Excel

Overview

Juice HACCP turns on a few hard questions. Is the operation under Part 120 or Part 117? Does the process achieve the required 5-log reduction in the pertinent microorganism? For citrus, how are surface treatment and end-product E. coli testing handled? Is a cold-pressed juice sold wholesale, or at retail and exempt? This system answers each one in writing.

It runs from raw produce through washing, extraction, pressing and standardisation of pH and Brix to pasteurisation, high pressure processing and other non-thermal processes, then filling, labelling and cold chain. Pathogen programmes cover Salmonella, E. coli O157:H7 and STEC, Listeria, and C. botulinum in low-acid juice, alongside patulin, other natural toxins, chemical hazards and allergens.

Applicability rests on 21 CFR Part 120 as shown on the eCFR at the end of August 2026, 21 CFR Part 117 Subparts A, B and F, and two FDA guidance documents: Juice HACCP and the FDA Food Safety Modernization Act (December 2021) and the Juice HACCP Hazards and Controls Guidance, First Edition (March 2004). Binding text and guidance are kept apart. AGS is independent and is not affiliated with the FDA. Regulations are referenced by citation, and no regulation text is included.

What this system covers

  • Applicability: Part 120 applicability, the FDA regulatory hierarchy, the FSMA preventive controls exemption for Part 120 activities, and the retail-exempt versus wholesale decision for cold-pressed juice.
  • Process steps: receiving, washing, extraction, pressing, filtration, clarification, standardisation, blending, thermal processing, pasteurisation, cold chain and filling.
  • Validation and non-thermal processing: a 5-log pathogen reduction validation module, and high pressure processing and other cold processes.
  • Citrus controls: surface treatment and end-product E. coli testing under 21 CFR 120.25.
  • Hazards: pathogen programmes, patulin and other natural toxins, chemical hazards and allergens.
  • Importers: importer verification under 21 CFR 120.14, including the FSX affirmation code.
  • HACCP and assurance: HACCP core procedures, a Part 120 compliance matrix, gap assessment, inspection readiness, scientific support, a hazard library, illustrative HACCP and process models, forms, checklists, training modules, Excel workbooks, an implementation guide and a 30-day roadmap.

Who it's for

U.S. juice processors, packers and re-packers, beverage makers that use juice as an ingredient, cold-pressed juice businesses selling wholesale, and small and medium processors preparing for FDA inspection. HACCP teams use the procedures and forms, and consultants who support juice plants can work from the same set.

For a Codex-based HACCP system for juice, soft drinks and syrups, see the HACCP Beverages Management System. If your range crosses several U.S. frameworks, the U.S. Beverage HACCP & Preventive Controls Management System (21 CFR 117) screens each product first.

Everything you get

Every toolkit gives you a full set of working documents for your standard, ready to edit and use.

Editable Word and Excel

Native Microsoft files. Add your logo and adapt every document to how you work.

Instant download

Your full toolkit arrives as a ZIP the moment payment clears.

Unlimited users

One purchase covers everyone in your organisation. No per-seat fees.

Written by auditors

Built by people who run real audits, so the content matches what assessors check.

Yours to keep

One payment, perpetual licence for your organisation. No subscriptions, no renewals.

Refund guarantee

Full refund if your files are faulty, incomplete or not as described and we can't put it right

Frequently asked questions

What exactly do I receive?

A downloadable ZIP containing the full set of ready-to-use documents for this toolkit — manuals, procedures, forms, records, checklists, guidance and training material, all in editable Word and Excel format. The exact document count is shown at the top of this page.

Are the documents really editable?

Yes. Every file is native Microsoft Word or Excel — no locked PDFs. Add your logo, change wording, and tailor the content to your organisation. The toolkit is yours to keep and reuse.

Does this certify my organisation?

No. These are documentation toolkits aligned to the relevant standard to help you prepare. Certification itself is issued by an accredited certification body after their audit. Our toolkits give you a strong, audit-ready starting point.

How is it delivered?

Instantly and digitally. There's no physical shipment — you download the files right after payment and receive a backup link by email.

Do I get updates?

Yes. If we revise this toolkit, you're entitled to the updated version at no extra cost — just contact us with your order details.

What is your refund policy?

These are digital products, so once a toolkit has been downloaded we cannot take it back. If you have not downloaded yet, contact us and we will cancel the order and refund you in full. We also refund in full if the files are damaged, incomplete, or not what the product page described.

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