Pelleting is where Salmonella is killed; sequencing and flushing are where medicated feed carryover is stopped.
Overview
A HACCP management system for compound animal feed production, built on Codex Alimentarius HACCP with GMP and GHP prerequisites and organised around the two hazards that drive feed safety incidents: thermal kill at pelleting, and cross-contamination between production runs. CCP-1 governs conditioning and pelleting, holding the meal at 80°C or above for a validated retention time to control Salmonella. OPRP-1 governs raw material intake through approved supplier status and certificate-of-analysis review. OPRP-2 governs mixing and changeover sequencing: the flushing matrix that keeps medicated or allergenic material out of the following batch.
That carryover control, together with dedicated procedures for silo management and medicated feed control, is what makes the documentation feed-specific rather than a food template with the word feed dropped into it. Grinding and mixing control, silo inspection, storage moisture and temperature records, contaminant testing, cleaning verification, traceability and recall sit inside the same coded structure, cross-referenced across manual, procedure, form, checklist, guidance and training. A mill gets a documentation base it can take into FAMI-QS, GMP+ or customer audits; the critical limits stay provisional until confirmed by its own validation work.
What this system covers
- Conditioning and pelleting heat treatment at CCP-1 — temperature, retention time and deviation handling
- Raw material intake at OPRP-1 — approved supplier status, certificate-of-analysis review and rejection
- Mixing and changeover sequencing at OPRP-2 — flushing matrix and medicated-feed carryover control
- Silo and bulk storage, with moisture and temperature monitoring
- Contaminant and microbiological testing of materials and finished feed
- Feed hygiene under GMP, cleaning verification, pest and chemical control
- Traceability, recall readiness and internal HACCP verification
Who it's for
Aimed at compound feed mills and premix manufacturers, and typically bought when a GMP+ or FAMI-QS assessment or a customer audit demands a documented, pelleting- and carryover-focused system. It suits a mill manager who has the controls running in practice but nothing on paper to prove it, and leaves them with an editable set to populate with their own retention times, sequencing rules and test results.
By document type
Key documents
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Everything you get
Every toolkit gives you a full set of working documents for your standard, ready to edit and use.
Native Microsoft files. Add your logo and adapt every document to how you work.
Your full toolkit arrives as a ZIP the moment payment clears.
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From purchase to audit-ready
Buy & download instantly
Pay securely by card. Your ZIP download link appears immediately on the confirmation page and in your email.
Edit & brand as your own
Open the native Word & Excel files, add your logo and details, and adapt everything to your organisation.
Implement & get audit-ready
Roll out the manuals, procedures, forms and checklists to build a working, certification-ready system.
Frequently asked questions
What exactly do I receive?
A downloadable ZIP containing the full set of ready-to-use documents for this toolkit — manuals, procedures, forms, records, checklists, guidance and training material, all in editable Word and Excel format. The exact document count is shown at the top of this page.
Are the documents really editable?
Yes. Every file is native Microsoft Word or Excel — no locked PDFs. Add your logo, change wording, and tailor the content to your organisation. The toolkit is yours to keep and reuse.
Does this certify my organisation?
No. These are documentation toolkits aligned to the relevant standard to help you prepare. Certification itself is issued by an accredited certification body after their audit. Our toolkits give you a strong, audit-ready starting point.
How is it delivered?
Instantly and digitally. There's no physical shipment — you download the files right after payment and receive a backup link by email.
Do I get updates?
Yes. If we revise this toolkit, you're entitled to the updated version at no extra cost — just contact us with your order details.
What is your refund policy?
Because these are digital products delivered instantly, all sales are final once downloaded. If you have any issue with your files, contact us and we'll make it right. See our Refund Policy for full details.
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