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HACCP Management SystemsAGS-16-002

HACCP Animal Feed Management System

HACCP Animal Feed Management System

Pelleting is where Salmonella is killed; sequencing and flushing are where medicated feed carryover is stopped.

Regular price $590USD
Regular price USD Sale price $590USD
Taxes included.
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113 ready-to-use documents 113 Word · plus the AGS license

By document type

Total 113
CategoryFiles
Manuals1
Policies1
Procedures & SOPs29
Plans & Programmes1
Forms & Records35
Checklists & Audit Tools17
Registers, Logs & Matrices1
Training & Awareness16
Guides & Work Instructions12

Key documents

ReferenceDocumentFormat
AGS-ANF-MAN-001Quality Manual Word
AGS-ANF-PLN-001Animal Feed HACCP Plan Word
AGS-ANF-PRO-009Pelleting/Heat Treatment Control Word
AGS-ANF-PRO-018Carryover, Sequencing & Medicated Feed Control Word
AGS-ANF-FRM-021Hazard Analysis Worksheet Word
AGS-ANF-FRM-023Critical Limits Register Word

Overview

A HACCP management system for compound animal feed production, built on Codex Alimentarius HACCP with GMP and GHP prerequisites and organised around the two hazards that drive feed safety incidents: thermal kill at pelleting, and cross-contamination between production runs. CCP-1 governs conditioning and pelleting, holding the meal at 80°C or above for a validated retention time to control Salmonella. OPRP-1 governs raw material intake through approved supplier status and certificate-of-analysis review. OPRP-2 governs mixing and changeover sequencing: the flushing matrix that keeps medicated or allergenic material out of the following batch.

That carryover control, together with dedicated procedures for silo management and medicated feed control, is what makes the documentation feed-specific rather than a food template with the word feed dropped into it. Grinding and mixing control, silo inspection, storage moisture and temperature records, contaminant testing, cleaning verification, traceability and recall sit inside the same coded structure, cross-referenced across manual, procedure, form, checklist, guidance and training. A mill gets a documentation base it can take into FAMI-QS, GMP+ or customer audits; the critical limits stay provisional until confirmed by its own validation work.

What this system covers

  • Conditioning and pelleting heat treatment at CCP-1 — temperature, retention time and deviation handling
  • Raw material intake at OPRP-1 — approved supplier status, certificate-of-analysis review and rejection
  • Mixing and changeover sequencing at OPRP-2 — flushing matrix and medicated-feed carryover control
  • Silo and bulk storage, with moisture and temperature monitoring
  • Contaminant and microbiological testing of materials and finished feed
  • Feed hygiene under GMP, cleaning verification, pest and chemical control
  • Traceability, recall readiness and internal HACCP verification

Who it's for

Aimed at compound feed mills and premix manufacturers, and typically bought when a GMP+ or FAMI-QS assessment or a customer audit demands a documented, pelleting- and carryover-focused system. It suits a mill manager who has the controls running in practice but nothing on paper to prove it, and leaves them with an editable set to populate with their own retention times, sequencing rules and test results.

Everything you get

Every toolkit gives you a full set of working documents for your standard, ready to edit and use.

Editable Word and Excel

Native Microsoft files. Add your logo and adapt every document to how you work.

Instant download

Your full toolkit arrives as a ZIP the moment payment clears.

Unlimited users

One purchase covers everyone in your organisation. No per-seat fees.

Written by auditors

Built by people who run real audits, so the content matches what assessors check.

Yours to keep

One payment, perpetual licence for your organisation. No subscriptions, no renewals.

Refund guarantee

Full refund if your files are faulty, incomplete or not as described and we can't put it right

Frequently asked questions

What exactly do I receive?

A downloadable ZIP containing the full set of ready-to-use documents for this toolkit — manuals, procedures, forms, records, checklists, guidance and training material, all in editable Word and Excel format. The exact document count is shown at the top of this page.

Are the documents really editable?

Yes. Every file is native Microsoft Word or Excel — no locked PDFs. Add your logo, change wording, and tailor the content to your organisation. The toolkit is yours to keep and reuse.

Does this certify my organisation?

No. These are documentation toolkits aligned to the relevant standard to help you prepare. Certification itself is issued by an accredited certification body after their audit. Our toolkits give you a strong, audit-ready starting point.

How is it delivered?

Instantly and digitally. There's no physical shipment — you download the files right after payment and receive a backup link by email.

Do I get updates?

Yes. If we revise this toolkit, you're entitled to the updated version at no extra cost — just contact us with your order details.

What is your refund policy?

These are digital products, so once a toolkit has been downloaded we cannot take it back. If you have not downloaded yet, contact us and we will cancel the order and refund you in full. We also refund in full if the files are damaged, incomplete, or not what the product page described.

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